INVT Solution for Automatic Noodles Pouch Dispenser in India

Abstract: Automatic noodles pouch dispenser is an efficient and precise packaging of modern packaging. As a smooth way to automate the dispensing of different pouch-based products, pouch dispenser machine has become essential instruments. In this field, INVT is collaborated with one of the big machine manufacturers and create a shining example of innovation, having taken the lead in creating and building state-of-the-art pouch dispenser machine that raise the bar for packaging effectiveness.

Keywords: DA180 Servo, AX PLC, Ether CAT, Motion Control, E-Cam, Packaging, VS-Q HMI,

1. Introduction

MACHINE PROCEDURE:-

* Feeding Section: We have used one DA180 servo for feeding of pouch.it will feed the pouch as per set length and it’s the slave and master is one encoder which is mounted in main conveyor. both main encoder and feed servo are in synchronization motion with the help of E-cam.
* Cutting section: We have use DA180 servo for cutting axis after feed the cutter rotate one rotation to cut the pouch and its also in synchronization with respect to main encoder with the help of E-Cam.
* Drop Conveyor: Another DA180 servo is used for drop conveyor which is in synchronization with main conveyor to drop the packet between lugs.
Basically all three DA180 servo are in Ether CAT communication with AX PLC and All the synchronization can be fulfil using E-Cam function. This machine is used before flow wrap machine to dispense the spices of noodles. 

2. Project information and Solution

* Project information
Site information: Packaging

* INVT solution

* System configuration

* System commissioning

Control panels

3 Advantages and benefits

1) Advanced Dispensing Technology - Advance E-Cam function of AX PLC leads to the perfect synchronization of DA180 servo with respect to External encoder, this feature ensures accurate and consistent pouch dispensing.

2)  High efficiency – DA180 servos capable of dispensing pouches at remarkable speed, reducing operational time and increasing productivity as the synchronization time is 2ms on Ether CAT communication between DA180 servo and AX72 PLC.

3)  ⁠⁠User friendly interface – This system adopts Ether CAT communication so troubleshooting is easier now due as physical wiring has been replaced, control panel with customizable settings to meet your specific requirements Like recipe in Vs-Q series HMI

4) Compact design – DA180 and AX PLC compact in size hence space saving design that fits perfectly into your existing production line without requiring extensive modifications.

5) As all servo are on Ether cat communication and E-Cam motion so increase the speed by 10% and accurate dropping between lugs of main conveyor.

6) AX PLC has 16 highspeed input which is configurable and suitable for both differential and open collector encoder, so no need to put additional Encoder interface module hence this PLC is the very much suitable for this kind of application.

7) VS-Q series HMI has A7 cortex 1 GHz processor so the data processing time and performance is improved, It supports multiple sets of recipe help to store multiple product program and call the program as per the requirements, and historical data logging can log the production data of every day.so he will generate the total production.

4. Conclusion

INVT’s solution delivered significant performance improvements in terms of speed, quality, and efficiency. Machine accuracy is better now, Earlier it was in micro controller/embedded system with servo and accuracy in between 1mm and speed up to 182 pouch per minute and now with INVT DA200 with AX72 PLC it is with in 1 mm cutting and speed is 200 pouch. Here we have given solution against microcontroller and Customer is much more satisfied with AX PLC and DA180 servo.