Abstract: The toothbrush machine represents a novel advancement in oral hygiene technology, designed to enhance the effectiveness and efficiency of daily dental care routines. This automated device integrates advanced brushing mechanisms, sensors, and smart technology to provide a comprehensive solution for maintaining oral health. By employing rotating and oscillating brush heads, combined with precise pressure control and timed brushing intervals, the machine ensures thorough cleaning of teeth and gums. Integrated sensors monitor brushing patterns and provide real-time feedback, optimizing technique and coverage.
Keywords: AX PLC, DA200, Motion controller, Linear Interpolation control, GD20, Pharma Packaging, INVT, Servo
I. Introduction
In the burgeoning field of manufacturing, the toothbrush-making machine stands out as a pivotal innovation designed to streamline and enhance the production of oral hygiene products. This advanced machinery is engineered to automate the various stages involved in toothbrush manufacturing, from bristle insertion and handle moulding to final assembly and quality control. By incorporating cutting-edge technologies and precision engineering, the toothbrush-making machine significantly increases production efficiency, ensures consistency in product quality, and reduces labour costs.
MACHINE PROCEDURE:-
The machine typically integrates several key components: automated feeders for bristle and handle materials, injection molding systems for creating durable handles, and assembly units that seamlessly combine these components. Advanced quality assurance systems are incorporated to monitor and maintain high standards throughout the production process. Additionally, the machine’s programmable controls allow for flexibility in producing different toothbrush designs and specifications, catering to diverse market needs. The toothbrush-making machine represents a significant advancement in manufacturing technology, addressing the growing demand for high-quality oral care products while supporting scalable and cost-effective production processes.
2. Project information and Solution
* Project information
Site information: Packaging
* INVT solution
Product | Model no. | Qty | Application |
HMI | VS070QE | 1 | Operator Display |
PLC | AX72C-1608N | 1 | Controller |
PLC | AX-EX1600D | 1 | Input Expansion |
PLC | AX-EX0016N | 1 | Output Expansion |
VFD | GD20-2R2G-4 | 1 | Tufting motor |
SERVO | SV-DA200-0R7-2-S0/ SV-ML08-0R7G-2-1A0-1000 | 3 | X-Y-Z Axis |
* System commissioning
Control panels
4. Advantages and benefits
* Increased Production Speed
* Consistent Quality
* Labor Cost Reduction
* Enhanced Precision
* Reduced Waste
* Lower Error Rate
* Speed 700 tuft/min
5. Conclusion
INVT solution delivered significant performance improvements in terms of speed, quality, and efficiency of the brush tufting operations. Machine speed and efficiency was radically increased, errors of coordinated were reduced due to faster interpolation, and the mechanism ran considerably more smoothly.
Our site uses cookies to provide you with a better onsite experience. By continuing to browse the site you are agreeing to our use of cookies in accordance with our Cookie Policy.