INVT TS635 + DA180 for 3D Transparent Film Packaging Machine

Abstract: INVT launched the new product TS600 series small PLC with excellent data processing capability and efficient data transmission speed, providing users with a full range of drive and control solutions. Now this PLC has been successfully applied to the transparent film packaging machine, one of the popular commodities in the packaging industry, and has achieved excellent results.

Keywords: TS635, DA180, EtherCAT

1. Background:

Three-dimensional transparent film packaging machine is a right-angle box of three-dimensional packaging equipment, the use of BOPP film or PVC as a packaging material, the formation of a three-dimensional hexahedral folding effect, especially for small packages of goods packaging.

With the printing and packaging industry technology development in the continuous improvement, three-dimensional transparent film packaging machine is also changing, so the customer requirements for the equipment gradually strict, the current equipment has the following problems, is expected to optimize and upgrade:

1, The equipment will be deviated in fixed-length mode for a long time running;
2, Pulse control, wiring complex, not easy to troubleshoot the problem;
3, The speed of color marking mode is low.

2. INVT Solution

Based on the customer's demand, INVT launched the system solution of HMI+TS635+DA180, which applies the new product TS series PLC. The solution has the advantages of high efficiency and smooth operation:
1. TS series PLC controls the servo axis via high-speed EtherCAT to realize high-speed and high-precision operation of the motor;
2. Adopting cam axis solution, in fixed-length mode with encoder to realize cyclic positional deviation correction to ensure long-time motion without runout;
3. In the color mode, with a 1ms task cycle, the machine speed can be increased to 80 pieces/minute.

3. Customer Benefits:
1, The overall working efficiency of the packaging machine is greatly improved, and the running speed of the whole machine can be increased to 80 slices/min after upgrading.
2, Fixed-length modal position correction algorithm, to ensure that the packaging machine in fixed-length mode for a long time running without deviation.
3, The application of bus servo, equipment wiring is simple, easy to troubleshoot the problem.
4, INVT solution can reduce the cost of stocking and after-sales maintenance.

With excellent performance and high cost-effectiveness, INVT's three-dimensional transparent film packaging machine solutions help manufacturers to improve processing efficiency and quality, which is supported by the powerful functions of TS series, and is also the result of the combination of innovation and technology.

In addition, the TS series, as a master of small PLC, in addition to transparent film packaging machine applications in the packaging industry, in machine tools, environmental protection, lifting, agricultural automation, etc., can provide customers with more competitive solutions to break through the bottlenecks in production and control.